Automation & Electrical Engineering
PLC programming, control panels, instrumentation and electrical installations for production lines.
- ▸Siemens S7 PLC programming in TIA Portal (SCL, LAD)
- ▸Control philosophy design and functional specifications
- ▸Panel design, wiring and instrumentation
- ▸Installations, commissioning and upgrades
Industrial Installations, Commissioning & Upgrades
Industrial installations and commissioning done right the first time — plus upgrades that modernise existing lines without long stoppages.
- ▸Turnkey industrial installations: mechanical, electrical and controls
- ▸Structured commissioning: I/O checks, integrated testing, performance runs
- ▸Industrial upgrades: replace obsolete PLCs, drives and HMIs on running lines
- ▸Shutdown planning so upgrades fit inside your maintenance window
Digital Twin & Virtual Commissioning
Simulate, program and operate your line before a single bottle moves on site.
- ▸Physics-based line simulation coupled to real PLC code
- ▸Virtual commissioning against simulated Siemens PLCs
- ▸De-risk shutdowns: test logic changes before the wrench comes out
- ▸Operator training on the virtual line before start-up
HMI & SCADA Software
Custom HMI runtimes for Windows industrial PCs with native Siemens S7 and OPC UA connectivity.
- ▸Purpose-built HMI applications for line control and monitoring
- ▸Recipe management, drive control, alarming and user management
- ▸Pluggable drivers: Siemens S7 and OPC UA
- ▸Designed for operators — fast, clear, reliable
Machine Vision & Quality Inspection
Inline camera-based inspection for quality control on high-speed production lines.
- ▸Empty-bottle inspection: shape, contamination and colour checks
- ▸Industrial camera integration on the production line
- ▸Reject handling integrated with line control
- ▸Inspection dashboards and quality reporting
Conveyor & Machinery Maintenance
Maintenance and logic control systems that keep conveyors and line machinery running.
- ▸Conveyor logic control: accumulation, gapping and speed cascades
- ▸Preventive and breakdown maintenance
- ▸Mechanical and electrical fault-finding
- ▸Spares and refurbishment support
Line Throughput Improvement
Find the bottleneck, fix the losses and get more saleable product out of the same line.
- ▸Line audits and bottleneck analysis
- ▸Accumulation and buffer tuning
- ▸Control-system optimisation for stable running
- ▸Measurable results against line efficiency targets
Spare Parts Manufacturing & Machining
Spare parts manufacturing for plant equipment: machined replacement parts, change parts and mechanical engineering support.
- ▸Spare parts manufactured to sample or drawing
- ▸Machining of replacement and change parts for packaging machinery
- ▸Mechanical modifications, fabrication and installations
- ▸Obsolete-part reverse engineering when the OEM no longer supplies
Used Bottling Machines & Lines
Used and refurbished bottling machines and complete bottling lines — inspected, reconditioned and commissioned on your site.
- ▸Supply of used bottling machines: fillers, labellers, packers, conveyors
- ▸Complete second-hand bottling lines sourced to your throughput and pack format
- ▸Refurbishment and reconditioning before delivery
- ▸Installation, commissioning and operator training included
Sustainable Power Solutions
Practical power solutions to keep production running and energy costs under control.
- ▸Energy assessments for production facilities
- ▸Backup and alternative power integration
- ▸Power quality and reliability improvements
Not sure which service you need?
Describe the problem on your line and we'll scope the right solution — controls, software, mechanical, or all three.
Contact us